The 1500 mm High-Speed Polyethylene Film Blowing Machine converts HDPE and LDPE resin into tubular polyethylene film through extrusion, air cooling, haul-off, and winding. It is suitable for producing film for shopping bags, T-shirt bags, garbage bags, and general packaging. The listed configuration provides a maximum extrusion capacity of 140 kg/h, with film dimensions and auxiliary equipment selected according to the required production specifications.
Key Advantages
Wide Film Format
The listed configuration supports film widths of 1000–1400 mm and thicknesses of 0.01–0.40 mm. The selected operating range should match the finished product and downstream converting equipment.
Defined Extrusion Configuration
An 80 mm screw with a 30:1 L/D ratio forms the basis of the listed extrusion system. Screw speed, processing temperature, and resin properties determine the operating conditions required for the target output.
Adjustable Haul-Off
The haul-off speed ranges from 10–100 m/min. Speed settings are coordinated with extrusion output, cooling conditions, and film thickness to maintain the required film dimensions.
Coordinated Film Forming
The die head, air ring, haul-off, and winding unit work together throughout production. Matching these components to the resin and film specifications helps establish suitable processing conditions.
Selectable Auxiliary Equipment
Automatic loading, screen changing, corona treatment, and winding options can be considered according to material handling, surface treatment, and roll collection requirements.
Technical Specifications
|
Parameter |
Specification |
|
Model |
JH-FM1500S |
|
Applicable Materials |
HDPE, LDPE |
|
Film Width |
1000–1400 mm |
|
Film Thickness |
0.01–0.40 mm |
|
Maximum Extrusion Capacity |
140 kg/h |
|
Screw Diameter |
80 mm |
|
Screw L/D Ratio |
30:1 |
|
Main Motor Power |
45 kW |
|
Average Power Consumption |
52 kW |
|
Temperature Control Zones |
6 |
|
HDPE Die Diameter |
140 mm |
|
LDPE Die Diameter |
250 mm |
|
Die Rotation |
360° |
|
Air Ring Diameter |
1000 mm |
|
Cooling Fan Power |
7.5 kW |
|
Haul-Off Roller Width |
1500 mm |
|
Haul-Off Speed |
10–100 m/min |
|
Take-Up Speed |
10–100 m/min |
|
Overall Dimensions |
7.5 × 3.2 × 7.2 m |
Film Production Applications
Shopping Bags: Produces polyethylene film for shopping and carrier bags. Film width and thickness should match the bag dimensions, cutting layout, and sealing process.
T-Shirt Bags: Supports film production for T-shirt bag converting lines. The required roll width and thickness depend on bag size and the operating range of the downstream equipment.
Garbage Bags: Suitable for film used in household and commercial garbage bags. Resin grade and film thickness should be selected according to the finished bag dimensions and performance requirements.
General Packaging: Processes polyethylene film for wrapping, protective packaging, and other flexible packaging applications. Material selection should reflect the intended use and required film properties.
Extrusion and Film Forming Configuration
Extrusion Unit
The 80 mm screw and 30:1 L/D ratio define the listed extrusion arrangement. Resin grade, temperature settings, and screw speed influence melting behavior and output. Final settings should be established for the selected material.
Die Head
The listed configuration specifies a 140 mm die for HDPE and a 250 mm die for LDPE. Die selection should be confirmed against the resin, target film dimensions, and required thickness distribution.
Air Cooling
The 1000 mm air ring and 7.5 kW cooling fan form part of the cooling arrangement. Airflow and extrusion output must be matched to the film bubble and production conditions.
Haul-Off System
The 1500 mm haul-off roller supports the film-forming arrangement. Haul-off speed is adjusted in coordination with extrusion output and cooling to achieve the target film dimensions.
Winding and Optional Equipment
Double Winder: A double-winding arrangement can be selected when separate roll collection or a specific winding workflow is required. Roll width and winding specifications should be confirmed during configuration.
Automatic Roll Changing: Automatic roll changing can be considered for production lines requiring a defined roll-change process. The configuration depends on roll dimensions and the required operating sequence.
Corona Treatment: Corona treatment can increase the surface energy of polyethylene film for printing or lamination. Treatment requirements should be matched to the selected ink, adhesive, and downstream process.
Automatic Loading: An automatic loader transfers resin into the extrusion hopper. Its capacity and arrangement should match material consumption and the production workflow.
Screen Changer: A screen changer supports melt filtration before the resin enters the die. Selection depends on resin cleanliness, filtration requirements, and the extrusion configuration.
Production Capacity and Machine Selection
Confirm Output Requirements: The listed maximum extrusion capacity is 140 kg/h. Actual output varies with resin grade, film width, thickness, and processing conditions. Establish the expected operating output for the intended product before finalizing the machine configuration.
Match Film Dimensions: Confirm the target film width, thickness range, and roll dimensions. These values determine the appropriate die arrangement, haul-off settings, and winding requirements.
Check Installation Conditions: Confirm available floor space, installation height, electrical supply, voltage, frequency, and phase. Allow room for roll removal, routine maintenance, and material handling.
Review Line Compatibility: Check the required roll dimensions and film specifications against the downstream bag-making or converting equipment. This helps align film production with the next processing stage.
Customization Options
Machine configuration can be tailored to confirmed production requirements and factory conditions.
Film Requirements
Specify the resin grade, target film width, thickness range, and intended finished product.
Extrusion Setup
Confirm the required output and review the screw, die, heating zones, and cooling arrangement against the selected resin.
Winding and Automation
Select winding arrangements, automatic roll changing, resin loading, and other available options according to the production workflow.
Electrical Configuration
Provide the local voltage, frequency, and phase to confirm electrical compatibility before production.
Frequently Asked Questions
Q: Which materials can the machine process?
A: The listed configuration supports HDPE and LDPE. Compatibility with other resin grades should be confirmed before finalizing the specification.
Q: What film width can the machine produce?
A: The listed film width range is 1000–1400 mm. The required width should be confirmed against the finished product and downstream equipment.
Q: What is the maximum extrusion capacity?
A: The listed maximum extrusion capacity is 140 kg/h. Actual output depends on resin properties, film dimensions, and operating conditions.
Q: Can the machine be customized?
A: Yes. Available configuration options can be selected according to film specifications, winding requirements, automation needs, and electrical conditions.
Q: What information is required for a quotation?
A: Provide the resin grade, target film width, thickness, expected output, roll dimensions, local power supply, and required auxiliary equipment.
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